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EXTRACTION
The
harvesting of mussels commences in the early morning and continues
until mid afternoon.
The harvested mussels are packed in 1 tonne sacks for transport
to the processing plant where they are stored at 4° C.
Processing commences immediately as the mussels arrive in the plant
and it is completed within 24 hours, ensuring that the mussels are
in peak condition.
The mussel flesh is stabilized by a patented process which protects
the non polar lipids (Lyprinol®) prior to freezing in special
stainless steel trays designed specifically for the freeze drying
process.
Freeze drying which is also known as lyophilising, is a process
where the moisture is removed from the product under vacuum without
the application of heat.
The now dried mussel flesh is removed from the freeze dryer as
a thin biscuit with a moisture content of less than 2%.
It is immediately transferred to a humidity controlled room where
the biscuit is first broken down to smaller parts and then ground
to a fine powder in a specifically designed mill.
After grinding, the powder is packed into heat sealed aluminium
foil bags and nitrogen gas is inserted into the bag by a special
process.
This removes any residual oxygen, thus ensuring an ideal environment
during transport of the powder to the final processing plant in
Germany and New Zealand where the lipids are extracted.
Note: Limited information is available in this section due to the
confidential nature of the extraction process.
EXTRACTION OF LYPRINOL®
Lyprinol® is derived from stabilized green lipped mussel powder
via use of the patented supercritical fluid extraction process.
All the stabilized mussel powder is forwarded to the German based
company, Flavex Naturextrakte or Nutri-Zeal in Nelson, New Zealand, who are both internationally renowned
for their expertise in the field of supercritical fluid extraction.
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